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- 1 000 daN 5 000 daN 10 000 daN 7 000 daN 13 000 daNCalibration on the head is less significant as it depends on efficiency whichvaries from one jack to another.IF THESE VALUES ARE NOT OBTAINED:If they are lower: the jack may be used knowing that it can lift up a smallerload.If they are greater: replace the discharge valve.6.4. Maintenance LogReminder: The user is bound to keep a maintenance log up to date (ArticleR.233-12), in order to ensure operator safety.7. CHECKS: STARTUP / PERIODIC These checks are mandatory in all countries in EEC. In France, decree 93- 41 “Users” dated 11/01/93 and law dated 9/06/93 set down the conditions. Other texts, laws or decrees passed or to be passed since the printing of these instructions will supersede the former mentioned8. SCRAPPINGWhen a jack becomes old or when damage occurred likely to be a source of risk,the user MUST eliminate the equipment, i.e. ensure that it cannot be used. Tothis end (refer to paragraph 6.3): • Drain the jack, paragraph 6.3.1.A • Remove the relief valve, paragraph 6.3.1.Df. 11
DISCHARGE VALVEPlan No. 2808712
EXPLODED VIEW: PUMPPlan No. 28086 13
EXPLODED VIEW: 5t AND 10t TOE JACKS Plan No. 28635-0114
5 & 10T HYDRAULIC JACKS PART LISTITEM QTY 5T JACK 10T JACK DESCRIPTION 01 1 28502 28503 JACK BODY 02 1 28488 28543 COLUMN 03 1 25618 25642 SPRING RING 04 1 28487 28504 GUIDE 05 1 28481 28482 TOE 06 1 60659 60661 O-RING 07 1 60160 60161 SEAL 08 1 28447 28447 PLUG 09 1 60652 60652 BS SEAL 10 1 26650 27920 DIAPHRAGM 12 1 60494 60494 EXPANDER PLUG 13 4 60300 60300 SCREW 14 1 32735 32735 LEVER 15 1 26656 26656 HAND TUBE 16 1 60174 60174 BETA PIN 17 1 28478 28478 LINK 18 2 28448 28448 SPINDLE 19 1 26668 26668 SPINDLE 20 3 60029 60029 WASHER 21 3 60046 60046 NUT 22 1 28508 28508 PUMP BARREL 23 1 28513 28513 SLEEVE 24 1 28511 28511 VALVE BODY 25 1 60654 60654 O-RING 26 1 28477 28477 PISTON 27 1 60294 60294 SEAL 28 1 60582 60582 SEAL 29 2 60295 60295 SEAL 30 3 60164 60164 BALL 31 2 27047 27047 SPRING 32 2 25627 25627 STOP SCREW 33 2 28089 28089 PLUG 34 1 25631 25631 RELIEF VALVE 35 1 27592 27592 NOZZLE 36 1 60169 60169 BALL 37 1 25633 25633 SHUTTER 38 1 25632 25632 SPRING 39 1 60602 60602 SCREW 40 1 60660 60660 O-RING 41 1 60171 60171 SNAP RING 42 1 25635 25635 KNOB 43 1 60603 60603 SCREW 44 1 28517 28517 WASHER 45 1 60669 60669 SCREW 46 1 60668 60668 SEAL 47 1 60653 60653 SEALING WASHER 48 1 60651 60651 CHECK VALVE 50 1 60671 60671 SNAP RING 51 1 28573 28573 FILTER 15
Exploded View: 25t Toe JackPlan No. 28790-0616
25 TON HYDRAULIC JACKS PART LISTITEM QTY 25T JACK DESCRIPTION ITEM QTY 25T JACK DESCRIPTION01 1 28791 BODY 42 1 25635 KNOB02 1 26638 COLUMN 43 1 60603 SCREW 44 1 28517 WASHER03 1 28802 SPRING RING 45 1 60669 SCREW04 1 28803 GUIDE 46 1 6066305 1 28789 TOE 48 1 60651 SEAL06 1 60705 O-RING 50 1 60671 VALVE 51 1 28573 SNAP RING07 1 60666 SEAL 55 1 60225 FILTER08 1 28447 PLUG 56 2 6083809 1 60652 BS SEAL 58 2 28084 SNAP RING12 1 60494 EXPANDER 59 1 28085 SCREW PLUG 60 2 26649 SMALL LINK13 4 60300 SCREW 61 2 28809 SPINDLE14 1 28480 LEVER 62 2 60226 RAIL WHEEL15 1 28814 HANDLING 63 2 26648 SHAFT TUBE 65 1 3011116 1 60174 BETA PIN 66 1 30112 SNAP RING17 1 28808 SMALL ROD WASHER18 2 28448 SHAFT 67 1 30609 NOZZLE19 1 26668 FILTER20 3 60029 SHAFT SUPPORT21 3 60046 WASHER PIPE22 1 28508 NUT PUMP23 1 28800 BARREL24 1 28511 SLEEVE25 1 60654 VALVE BODY26 1 28801 O-RING27 1 60294 PISTON28 1 6066229 2 60295 SEAL30 3 60164 SEAL31 3 27047 SEAL32 2 25627 BALL33 2 3060734 1 25631 SPRING35 1 27592 STOP SCREW36 1 60169 SHUTTLE37 1 25633 RELIEF VALVE38 1 25632 NOZZLE39 1 6060240 1 60660 BALL41 1 60171 SHUTTER SPRING SCREW O-RING SNAP RING 17
LIMITED WARRANTY We warrant each new Hilman Toe Jack sold by us to be free from manufacturing defects in normal service for a period of one (1) year commencing with delivery of the Toe Jack to the original user. Our obligation under this warranty is expressly limited at our option, to the replacement or repair at Hilman, Incorporated, Marlboro, New Jersey 07746 USA, or at a service facility designated by us, of such part or parts as inspection shall disclose to have been defective. This warranty does not apply to defects caused by damage or unreasonable use, including failure to provide reasonable and necessary maintenance while in the possession of the consumer. WE SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES OF ANY KIND, including, but not limited to, consequential labor costs or transportation charges in connection with the replacement or repair of defective parts. We make no warranty with respect to trade accessories. They are subject to the warranties of their manufacturers. ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. We make no other express warranty, nor is anyone authorized to make any on our behalf. *In compliance with 1975 Consumer Product Warranties Law HILMAN, INCORPORATED, 12 Timber Lane, Marlboro, New Jersey 0774618
HILMAN SERVICE BULLETIN – HTJ-25 TOE JACKNOTE: Do not lift the jack unless the release valve is fully closed.Lifting the jack with the release valve open will cause air to besucked into the jack’s hydraulic system causing faulty operation.AIR PURGING PROCESSUse the following steps to bleed air from the jack in the event ithas been accidentally lifted with the release valve open. A) Close the release valve. B) Pump the jack to full extension without a load. C) Loosen the plug (1 1/16 socket) on the head of the jack. D) Allow air to bleed out until hydraulic oil starts to flow. E) Re-tighten the fill plug. F) Check the jack for proper operation. 19
Toe Jack Inspection CertificateCapacity / Model Number: Serial Number: Manuf. Date:____________________ ___________ _________Inspected by: ___________________________________Inspection Date: Inspector’s Signature:____________ ______________________Approval Stamp:Models HTJ-5, HTJ-10 and HTJ-25 12 Timber Lane • Marlboro NJ 07746 Rev. 03 08/26/2013 tel: 732.462.6277 • fax:732.462.6355 email: [email protected]
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